公司背景

汤森肉店有限公司. is a family-owned and operated meat processing plant and butcher shop located in Simcoe, Ontario. 汤森屠夫 started in 1972 as a local source for fresh high-quality meat and poultry. Their butcher shop offers a full deli section with most of their products being made in house.

汤森屠夫 also provides custom abattoir services. This service is vital to the local meat industry because it provides an avenue for farmers and producers to get their high-quality meat products to local markets.

挑战:

汤森屠夫 was looking for a full end-to-end food traceability solution. This fully integrated software and hardware solution needed to manage their entire process, from live animal receiving to full finished goods production, 库存管理.

的方法:

汤森屠夫 and 拉菲2在线登录注册 agreed the solution needed to be as simple as possible. The approach meant 拉菲2在线登录注册 would implement only core software functionality that was “out-of-the-box.” This approach utilized the following applications from Carlisle’s Symphony Software Suite

• 动物收到
• 尸体的处理
• 工作进度跟踪
• 原料接收
• 单件及纸箱标签
• 销售订单履行
• 仓库管理和库存控制

解决方案:

汤森屠夫 decided to implement 拉菲2在线登录注册’s Symphony Software Suite. Symphony’s manufacturing and warehouse management software offers complete production control, 库存管理, 销售订单履行, 详细的内部可追溯性. 拉菲2在线登录注册’s plant-floor software, iCap, was implemented for product weighing and labeling. The following is a breakdown of how the solution was implemented across the plant.

盒装肉类及干货收货区:

All raw material and boxed meat coming into the plant is received through the Symphony Mobile Client. Symphony Mobile operates on a Honeywell mobile computer. Symphony Mobile is used to scan received products that have a GS1 label. If the product being received doesn’t have a GS1 label, the product information is keyed into Symphony on the mobile computer. A barcoded label is then printed from a nearby wireless printer, 标签贴在收到的产品上.

收获面积:

汤森屠夫 starts their kill-floor data-collection process at the Hot Scale. At the Hot Scale, there is a PC station running Symphony’s Harvest数据捕获模块. The PC station is connected to an overhead monorail scale to capture each animal’s hot weight. The user enters the vendor’s or farmer’s information, 包括订单号, 动物的射频识别耳标, 任何收到的评论.

然后将动物屠宰. Depending on the animal size and type, the carcass may be cut into two halves. If the carcass is cut in half, each half goes on the scale separately. Symphony reads the weight from the scale and prints a carcass tag for each half. Once the carcass is weighed and tagged, it is moved to the cooler.

减少地板:

Carcasses are issued into production batches from the carcass cooler. This process includes scanning the carcass tag with a mobile computer and moving the carcass onto the Cold Scale to capture the cold weight. Symphony Mobile (operating on the mobile computer) receives the cold weight from the scale indicator, 它会根据尸体ID记录重量. 然后将胴体发给生产批次. All the cuts that come from the carcass are associated with the same production batch as the carcass for traceability. 中间产品, 比如碎肉或部分尸体, are labeled and returned to inventory to be used in later batches.

香料/原材料:

Raw material and spices are labeled upon receiving. This allows 汤森屠夫 to scan their raw material and spices into production batches for traceability. 汤森屠夫 also has visibility into their raw materials and ingredients for inventory control and re-ordering 

包装面积:

iCap站位于包装区. 汤森屠夫 packages each product as an individual piece. Each piece either gets a standard GS1 label, or it gets a weigh-price label. The labeled pieces are then scanned into a case using a mobile computer. Once the case is full, a customer shipping label is printed and placed on the case.

办公室/航运面积:

汤森屠夫 uses the Symphony’s Warehouse Management Module for their 销售订单履行. 从一个仪表板, 用户创建新的销售订单, 释放命令被挑选, 打印发票和运输文件. 在车间使用移动电脑, operators can see and pick orders that are ready to be shipped. The office can view the picking progress for each order in real-time.

拉菲2在线登录注册:我们的专业知识

多年来, 拉菲2在线登录注册 has steadily responded to the needs of the food industry by adding product features, 应用程序配置, 可伸缩性, 与ERP系统集成. 今天, 卡莱尔的重点是全功能, 整厂, integrated software and hardware solutions that meet the needs of the Food Processing Industry from receiving to shipping and order fulfillment. 拉菲2在线登录注册 provides and supports fully integrated plant floor data collection and inventory solutions, which enable full internal traceability as well as process visibility. 由于卡莱尔广泛的专业知识, maintaining or improving productivity during the data collection process is a key consideration in all our systems.